Solar panels made from moon dust could be used to power lunar bases

Space travel costs could be cut by 99% thanks to moon dust on astronauts boots Vision of future solar cell fabrication on the Moon, utilizing raw regolith. Shown are robots that source raw regolith and bring it to a production facility, which fabricates perovskite-based moon solar cells. Sercan ?zen
A 3D illustration of solar cell production using robots to gather raw moon dust

Lunar travel could be revolutionised by solar panels made from dust which covers the moon’s surface, scientists say.

German researchers melted a synthetic version of the moon’s loose surface debris into ‘moonglass’.

They paired it with perovskite – a cheap, relatively easy-to-make crystal – to make a new kind of solar cell.

The new technology isn’t as efficient as current models, but since only perovskite needs to be shipped from Earth, far more cells can be made with less resources.

The researchers found each moonglass cell would produce 100 times more energy per gram of material sent to space.

The launch mass of a space craft would be cut by 99.4% while transport cuts for a trip to the Moon would be reduced by 99%, the researchers say.

Moon dust, called regolith, ends up on astronauts’ boots (Picture: Getty)

The authors of the study, published in Device, say the technology allows us to ‘imagine a permanent moonbase, a village, or even a city on the Moon powered by the near-constant solar illumination at the lunar south pole’.

‘The solar cells used in space now are amazing, reaching efficiencies of 30% to even 40%, but that efficiency comes with a price,’ says lead researcher Felix Lang of the University of Potsdam.

‘They are very expensive and are relatively heavy because they use glass or a thick foil as cover. It’s hard to justify lifting all these cells into space.

‘If you cut the weight by 99%, you don’t need ultra-efficient 30% solar cells, you just make more of them on the Moon.’

The team also zapped their prototype cells with space-grade radiation, and found the moonglass cells were more resistant.

science 10025539 lunar soil makes oxygen - -Artist?s impression of a lunar base- Engineers have successfully shown how water and oxygen can be extracted by cooking up lunar soil, in order to support future Moon bases. A laboratory demonstrator, developed by a consortium of the Politecnico Milano, the European Space Agency, the Italian Space Agency and the OHB Group, is presented this week at the Europlanet Science Congress (EPSC) 2021. The set-up uses a two-step process, well known in industrial chemistry for terrestrial applications, that has been customized to work with a mineral mixture that mimics the lunar soil. Around 50% of lunar soil in all regions of the Moon is made up of silicon- or iron-oxides, and these in turn are around 26% oxygen. This means that a system that efficiently extracts oxygen from the soil could operate at any landing site or installation on the Moon.To accurately understand the process and prepare the technology needed for a flight test, experiments have been carried out to optimize the temperature of the furnace, the length and frequency of the washing phases, the ratio of the mixtures of gasses, and the mass of the soil simulant batches. Results show that yield is maximized by processing the soil simulant in small batches, at the highest temperatures possible and using long washing phases. The solid by-product is rich in silica and metals that can undergo further processing for other resources useful for in-situ exploration of the Moon. "The capability of having efficient water and oxygen production facilities on site is fundamental for human exploration and to run high quality science directly on the Moon," said Lavagna. "These laboratory experiments have deepened our understanding of each step in the process. It is not the end of the story, but it's very a good starting point." In the experimental set-up, the soil simulant is vaporized in the presence of hydrogen and methane, then "washed" with hydrogen gas. Heated by a furnace to temperatures of around 1000 degrees Celsius, the minerals turn directly from a solid to a gas, missing out a molten phase, which reduces the complexity of the technology needed. Gasses produced and residual methane are sent to a catalytic converter and a condenser that separates out water. Oxygen can then be extracted through electrolysis. By-products of methane and hydrogen are recycled in the system. "Our experiments show that the rig is scalable and can operate in an almost completely self-sustained closed loop, without the need for human intervention and without getting clogged up," said Prof Mich?le Lavagna, of the Politecnico Milano, who led the experiments.
An artist’s impression of a lunar base powered by solar panels (Picture: Europlanet Society)

This is because moonglass has a natural brown tint from impurities in moon dust, which make it less efficient but more stable.

The extreme heat needed to melt the dust could be achieved by concentrating sunlight on the moon, the team claimed.

Just one kilo of perovskite would be needed to make a solar cell with a surface area of 400 metres, they added.

The researchers said they hoped to launch a small-scale experiment to look into potential weaknesses of the technology, such as the effect of lower gravity on the formation of moonglass.

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